AG/SAG mills can accomplish the same size reduction work as two or three stages of crushing and screening, a rod mill, and some or all of the work of a ball mill. Because of the range of mill sizes available, AG/SAG milling can often be accomplished with fewer lines than in a conventional rod mill/ball mill circuit.
Model Predictive Control for SAG Milling in Minerals Processing | 5 Model Predictive Control on a SAG Mill and Ball Mills The solution for the SAG Mill is an adaptive controller which controls mill load using direct mill weight measurement or indirectly from bearing oil pressure.
1 Optimization and Control of a Primary SAG Mill Using Real-time Grind Measurement C.W Steyn*, K Keet**, W Breytenbach*** *Control Engineer, Anglo American Platinum, Control and Instrumentation Department, Johannesburg,
MillSlicer has been developed for the minerals industry for AG/SAG and ball mills. Making use of vibration sensors and state of the art technology, it provides information about the inlet and outlet conditions, as well as what is happening 360° around the rotating mill ... Use the Mill Feed Rate to control the Mill Fill Level (rather than ...
Modelling SAG milling power and specific energy consumption including the feed percentage of intermediate size particles M. Silva, A. Casali⇑ Mining Engineering Department, Universidad de Chile, Beauchef 850, Santiago 8370448, Chile
In this case, mill speed is the primary manipulated variable used to control mill load. While there is no generic control strategy for SAG milling there is a considerable amount of reusable engineering. In contrast to an expert or black box system, the control loop approach was built using standard blocks, connected as shown.
MODEL PREDICTIVE CONTROL OF SAG MILLS AND FLOTATION CIRCUITS *Michael G. Forbes and Bill Gough . ANDRITZ AUTOMATION Ltd. 100 – 13700 International Place Richmond, BC V6V 2X8 Canada (*Corresponding author: mike.forbes@andritz) ABSTRACT . Precise control of SAG mill loading and flotation cell level is critical to maximize production and
Combine ABB's variable-speed drive system with advanced process control - ABB Ability™ Expert Optimizer for grinding - to provide maximum mill control. It can be applied to new or existing AG, SAG and ball mills, powered by either ring-geared mill drives (RMD) or gearless mill drives (GMD).
AG/SAG mills can accomplish the same size reduction work as two or three stages of crushing and screening, a rod mill, and some or all of the work of a ball mill. Because of the range of mill sizes available, AG/SAG milling can often be accomplished with fewer lines than in a conventional rod mill-ball circuit. All of the above contributes to
MILLING CONTROL & OPTIMISATION MillSTAR. ... Figures 8 and 9 on the right show results from a gold plant’s SAG mill achieved with MillStar’s Segregated Ore Feed Controller combined with the Power Optimiser: • The standard deviation of the mill feed control is greatly reduced. • The cyclone feed is more stable, allowing for consistent ...
Manta Controls ® have developed the Manta Cube ® system where it is available for SAG Mill Control, AG Mill Control, Ball Mill Control, Flotation Control, Thickener Control and CCD Control. Control of other process units are also available.
SAG Mill Control at Northparkes Page: 2 INTRODUCTION This paper describes the successful implementation of SAG mill control at Northparkes Mines. Control of SAG and AG mills has been considered by many to be the exclusive domain of rule-based expert systems; however this project has proven that more conventional control
Single stage SAG Mills are very beneficial in reducing CAPEX for plants with a staged throughput approach. When future tonnage is to be increased, the SAG Mill can feed downstream ball milling to boost capacity. Fuller-Traylor SAG/AG Mills range in size from 4.3m through 12.2m in diameter with powers as high as 28,000 kW.
Single stage semi-autogenous / autogenous (S/AG) milling has become a common design for a variety of ore types with the advantages of being comparatively low capital cost and flexible for future expansion. The single stage SAG/AG milling option is ideal for starter projects with significant exploration and expansion potential. Currently a
Jan 08, 2016· In this training module, we'll cover the workings of a semi-autogenous grinding mill, or SAG mill, that's designed to be the first stage of a grinding circuit. Ore that’s crushed in a primary ...
Choosing a SAG Mill To Achieve Design Performance John Starkey1, Principal Consulting Engineer Sami Hindstrom2, Manager, Grinding Travis Orser2, Project Manager, Grinding 1 Starkey & Associates Grinding Design and Process Engineering 336 – 268 Lakeshore Rd. E. Oakville, Ontario L6J 7S4
Similar to the impeller design affecting pump capacity, the pulp lifter design affects the discharge capacity (or mill throughput) of AG and SAG grinding mills. Generally, the discharge from AG/SAG mills consists of one or both of the following components: slurry (water and finer particles) and pebbles (20-100 mm).
2 SINGLE STAGE SAG/AG MILLING DESIGN ABSTRACT Single stage semi-autogenous / autogenous (S/AG) milling has become a common design for a , Get Info; SAG Mill Control - MIPAC. SAG Mill Control Primary grinding consumes a significant percentage of plant operating costs It has a significant impact on the performance of downstream process, such as ...
milling, where the ability to control the product size is very limited. For a given power draw (kW), the specific energy input in kWh/t input is purely driven by the AG/SAG mill throughput, which in turn is driven by the dynamic of the ore. The traditional approach to measure the …
Ag Sag Milling Control. 2010413in this case mill speed is the primary manipulated variable.Used to control mill loadhile there is no generic.Control strategy for sag milling there is a.Considerable amount of reusable engineeringn contrast to an expert or black.Box system the control loop approach was built using.Standard blocks connected as shown.
MillSlicer has been developed for the minerals industry for AG/SAG and ball mills. Making use of vibration sensors and state of the art technology, it provides ... - Use the Mill Feed Rate to control the Mill Fill Level (rather than bearing pressure). The Mill Fill …
Noise monitoring for optimal mill operation. Mining companies around the world continue to face the challenge of increasing productivity and reducing downtime. As part of its SAG mill control system, Manta Controls developed the Manta Mic: a robust and reliable acoustic analyser that prevents mill …
With improved SAG mill control stability, the mill load can be optimized to ... ANDRITZ AG, Stattegger Strasse 18, 8045 Graz, Austria. BrainWave is a registered trademark in Canada and the USA. ACE (Advanced Control Expert) is a registered trademark in the USA. ... BrainWave: Control solutions for SAG …
a semi-autogenous (SAG) mill. AG/SAG mills are often used as the first stage in a two- or multiple-stage grinding process, where the second stage is carried out by the ball mill, but they can also be used as a one-stage grinder. The absence of, or ... Mill application features control.
ag sag milling control - parsanain. instrumentation of sag milling - mingueteu OPTIMIZATION THE DEVELOPMENT OF A DYNAMIC MODEL FOR AUTOGENOUS AND SEMI THE DEVELOPMENT OF A DYNAMIC MODEL FOR AUTOGENOUS AND SEMI For effective AG/SAG mill instrumentation to measure these variables is Application Note SAG Mill Control MIPACApplication Note SAG Mill ...
Ball mill Hydrocyclone SAG mill MillSense RockSense ACT GRINDING OPTIMIZATION IMPROVES PRODUCTIVITY Outotec ACT – optimize and stabilize processes Outotec ACT is an advanced process control platform for building customized control applications that enable you to stabilize and optimize everything from single-unit processes to plant-wide ...
Every mining operation has a unique grinding process. has experience of over 8,000 grinding mills globally, including manufacturing and delivering the largest SAG/AG mills in the world. Our experts welcome the opportunity to assist you with circuit and circuit control design as well as start-up, operation, and optimization of your mill.
It is obviously well understood that autogenous AG and semi-autogenous SAG mills operate quite differently from conventional rod mill or ball mills. Since these mills are of a grate discharge type, they operate with varying loads, with the power drawn by the mill being dependent upon the volumetric load within the mill and factors that influence the viscosity of the charge, as shown in Figure 1.
SAG is an acronym for Semi-Autogenous Grinding. SAG mills are autogenous mills but use grinding balls like a ball mill. A SAG mill is usually a primary or first stage grinder. SAG mills use a ball charge of 8 to 21%. The largest SAG mill is 42' (12.8m) in diameter, powered by a 28 MW (38,000 HP) motor.
AG/SAG SE values to enable the additional power required for AG/SAG milling to be determined. AG/SAG inef ciency varies according to the transfer size fi (T80), whereby the ner sizes have less ineffi ciency than the fi coarser sizes. This means a closed circuit single stage AG/ SAG mill can operate at a reasonable ef ciency if the fi nal fi
